How to operate The Intelligent Black Tea Fermentation Machine

2020-05-19 Share


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The Intelligent Black Tea Fermentation Machine

 

 

Operating Instruction


   Summary

By automation precision control temperature, humidity, time and so on,automatic fermentation room can provide the most suitable and stable environment conditions to accomplish the application of moderate ferment equipment, so that can avoid the problem of fermentation excessive or insufficient fermentation, let tender leaf coloury and make tea fermentation to get rid of times which depending on the traditional process and let the quality of tea more stability, unity and ascension. The machine operates simple and maintenance costs low, it is applicable to the family tea garden and tea plantation of all sizes.

 

   Features   

1Using ultrasonic humidifier to ensure the humidity and  temperature uniformity in the fermentation room.
2
Using small hot air generator to ensure the temperature and humidity can be adjusted as needed in the fermentation room.
3
All the tea contact part(such as upper and middle segment framework, sheet metal, scraping belt and chain) are made of stainless steel to ensure to achieve environmental protection requirement.
4
It can achieve the setting and control of host, humidity and temperature time in a control panel.

5The black tea which is fermented by our machine,the color is red and bright, and tastes sweet.


 

 Chapter 1  To you and other’s safety, please pay attention to the following safety attentions  

  1. Before selective purchasing, installing and using our products, please read this instruction carefully in order to avoid mistakes.

2. Conscientiously implement the regulations and requirement of the use of our machine and maintenance. It is necessary to carry on specialized training on new technician. And unqualified technician shall not operate the machine.

3. Checking the power cord is in good condition, and power cord can not have damage phenomenon. The power supply used for products is single-phase, the voltage is 220v, the installed wiring diameter should be equal or more than 2 mn and it must directly pick out from the knife blade (using 32 A switch). The wiring must operate by professional wireman, and attention should be paid to make motor steering match with identification rotary direction.

  4. Prior to power, you must first pick good electric shock protection and ground line, and the ground line must be firm and reliable to ensure power safety.

5. When operating the machine, you should ensure there are not sundry in safe box, flexible and reliable, no abnormalities noise and ensure the fan running normal.  Flammable and explosive substances, and the items with peculiar smell should be banned near the machine.

6. When using the machine, the operator should not departure machine and are forbidden to touch rotating parts. The operator cannot continue to operate machine in fatigue and drunk conditions. Besides the operators, not one can use the machine.

7. When the machine turns, it is strictly prohibited to put hand and other instruments into the machine. Other works and children may not be close to the machine.

8. When using the machine, should have specialists to take charge of operation, examination and maintenance. During examination and maintenance, we should cut off the power supply in time. During the process of homework, we must cut off power supply immediately once meet power failure.

9. In case of thunderstorm day, we should not to use the machine. We must cut off power supply in case that the damage of lightning on electrical parts and person accident.

10. After finishing the work must cut off the power supply (knife switch). Each time when work out tea, we should clean tea foam in machine. So that we can prevent tea foam accumulated for a long time will lead to flash and avoid such as fire accident’s occurrence.

11. We should always check machine and whether the joint of service tails have scorched situation or not. The service tails should employ special line and table.  Electrical system should always maintenance, once discover the wire is damaged or aging, we should replace it immediately.

12. In addition to repair, we should not arbitrarily unload safety shield shell in case of hurt.


 Chapter2  The main technology and performance of products  


Model

Handling   ability

Contour   dimension(mm)

Dynamic(kW)


Calculated   by fresh leaf

Length(including) ascension)

Width

Height


YX-6CFJ-5B

175kg/H

1100

950

2000

220V 2phase:2.0kW 



YX-6CFJ-10B

950kg/H

1600

950

2000

220V 2phase:2.0kW 









 

 Chapter3  The use and operation, transportation, installation and adjustment


1The use and operation

1.1 The preparation work before using

a)  Check whether the water tank with water, it can add the warm water under 50℃ when in low temperature.

b)  Checking the power cord is in good condition, and power cord can not have damage phenomenon. The power supply used for products is single-phase, the voltage is 220v, the installed wiring diameter should be equal or more than 2 mn and it must directly pick out from the knife blade (using 32 A switch ).

c)    Clear out the sundry goods and tools in the box and over the machine

d)  Please mask sure the power supply voltage used is same with the product motor voltage, connecting wire and electric shock protector appropriately to guarantee personal and the machine’s security.

e)   Carefully check the fasteners are reliable.

f)   Empty running for 10 minutes in the warning are, and observe whether running direction is correct. If there is a card resistance collision phenomenon should immediately stop check.

1.2 The operation sequence

The adjustment of temperature and humidity

  aTemperature setting. Pressing SET key to enter setup procedure to callout AL1 temperature setting function. Pressing﹤key to mobile scintillation position, each time you press the key, left mobile one. Scintillation position is a number can be changed. Pressing ︽︾ key to adjust the add and subtract numbers. Then pressing﹤key to make scintillation position moved left.  The setting methods of other numbers are the same. If you don’t need to set humidity, pressing SET key to save data after setting up the temperature.

bHumidity setting. Pressing SET key to enter setup procedure to callout AL2 temperature setting function. Pressing﹤key to mobile scintillation position, each time you press the key, left mobile one. Scintillation position is a number can be changed. Pressing ︽︾ key to adjust the add and subtract numbers. Then pressing﹤key to make scintillation position moved left.  The setting methods of other numbers are the same. If you don’t need to set temperature, pressing SET key to save data after setting up the humidity.

The examples of heating and adding wet

Controlling demands is that temperature( AL1) is setting in 30℃ to start heat, humidity (AL2) is setting in 60% to start humidification.

Temperature parameters is set up asTY1=1,AL1=30.0,HY1=0.0

Humidity parameters is set up as TY2=1,AL2=60.0,HY2=0.0

The setting of time relay

aOperation panel time controller used minute as unit. If you want to modify panel digital, just press the+-key that the digital corresponding to.

bFor example, we need to set the time for 35 minutes, so we can set the last two digitals as 35.

The operating instructions

aConfirm temperature and humidity are set to the correct value, and fermentation time and humidity time are set to the correct value too. After these are set to correct value, press start key to make fermentation room work, and the whole process is in automatic control.

bAfter the work has been finished, if the circuit is automatically cut off, it suggests that the fermentation work is finished.

cOpening the fermentation room to view the effect of fermentation items. If the fermentation didn’t achieve the ideal effect, we should extend fermentation time according to the climatic conditions.

dThe average temperature is between 30 and 35℃, humidity is generally between 75 and 80℃.

2Transportation, installation and adjustment

2.1When it comes to transport, it requires to be placed smooth, fixed, and can not have relative sliding in case of impacting and damaging the machine.

2.2 Installation and debugging.

The whole machine is easy to install. After we have selected location, it should be placed smoothly and keep parallelism.


  Chapter 4 Maintenance    


1During the using of the machine, we should observe equipment installation require and always check whether each wires have the loose phenomenon. Besides, ground wire should be fastened.

2Always check the main parts of the machine, and whether fastening screw of accessories have loose or not. If it loose, we should lock it immediately.

3Regularly check the wear and consumption situation of wearing parts, test its working performance. Once it cannot be use, we shall repair or replace it promptly.

4Dedusting the main parts and accessories of the machine regularly, and keep the machine in good working performance.

5After the end of each year’s tea season, we should clean the chamber and the outer surface of machine. Before cleaning, we should cut off the power supply, with a soft wet cloth or soft brush to wipe and brush. Noting that do not use irritating and corrosion liquid to clean the walls.

6When the machine is not use in long-term, we should cut off general power supply and do the clean work, packing in good condition and store it in a dry and ventilated indoor.


  Chapter 5   Common faults and eliminate   


1Automatic stop

Checking whether the fuse is burned off or not, if it is burned, then replacing the fuse.

Checking whether the external power supply is import or not.

2When there is no spray, please check whether there is water in the tank. If not, please add water.

3During the operating process, if you have heard knock or other abnormal voice, you should stop the machine immediately to check. After eliminating debugging, then you can start the machine.

 

●  Chapter 6  Single machine set and accessories.

 

Serial number

Name

Unit

Quantity

Note

1

Host machine

stand

1


2

Specification

  paper

1


3

Certificate

paper

1

Stick in the machine

4

Warranty Card

paper

1


5

Packing list

paper

1


 

 Chapter7   Three guarantees voucher card   

Three guarantees voucher card

Serial number

Content

1

Product

Name

Registered trademark

Model

Manufacturing number





2

Mating power

Trademark

Model

Serial number

Production unit





3

Marketing unit

Name

Address

Phone number

Three guarantees certificate





4

Maintenance personnel

Name

Address

Phone number

Three guarantees item





5

Sales record

Marketing unit

Marketing place

Marketing date

The invoice number of purchased machine





6

The three guarantees period of validity for whole machine(   months)

12 months

7

The warranty period of main components(months)

motor

 6 months

8

The guarantee period of wearing parts, other parts and   quality(months)






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